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Akzo Nobel Chemicals

Akzo Chemical: Letter from Pamela Cook to Lisa Hunter

AKZO NOBEL Polymer Chemicals

June 7, 1996

Ms. Lisa M. Hunter
USEPA Office of Policy, Planning and Evaluation
Washington, DC 20460

RE: Project XL Information Request
Akzo Nobel Chemicals Inc.,
Burt, NY

Dear Ms. Hunter:

The following information is provide in response to your request for information needed to evaluate Akzo Noble's Project XL.

1. In 1995 Akzo Nobel wastewater discharge was 5.6% of the total flow for the Town of Newfane POTW. Akzo Nobel's average daily wastewater discharge to the POTW was 0.076MGD. The Town of Newfane POTW had an average daily discharge of 1.370 MGD. Table 1 gives monthly averages for flow rates for both Akzo Nobel and the POTW.

2. In 1995 Akzo Nobel's average daily discharge of dimethyl phthalate was 67.864 pounds. The POTW had no detectable levels of dimethyl phthalate in it's discharge in 1995. The POTW's average removal efficiency is greater than 99.92%. The monthly average removal efficiency ranges from greater than 97.82% to greater than 99.97%. Table 2 gives monthly data for dimethyl phthalate for Akzo Nobel and the POTW.

3 . The POTW does not analyze its sludge for dimethyl phthalate on a regular basis. Sludge from the thickener was analyzed on 3/8/95, the concentration of dimethyl phthalate was below the quantitation limit of 45 mg/kg. Belt press sludge was analyzed on 12/21/95, the concentration of dimethyl phthalate was below the detection limit of 2,940,000 ug/l.

4. The POTW has experienced one overflow in the last 10 years. Dimethyl phthalate is a relatively nonvolatile compound, it has a vapor pressure of 1mmHg at 212 °F; therefore volatilization should be negligible. Akzo Nobel Chemicals Inc. 2153 Lockport-Olcott Road Burt, New York 14028 Tel. (716) 778 8554 Fax (716) 778 7930 AKZO NOBEL

5. In 1995 Akzo Nobel's discharge made up 30.48% of the POTW's total BOD loading, while it only accounted for 5.6% of the hydraulic load (Table 1). Akzo Nobel discharged an average of 1419 pounds of BOD per day. The POTW average influent for BOD was 4655 pounds per day. Table 3 gives monthly data for BOD for Akzo Nobel and the POTW. The POTW's operating and maintenance budget for 1995 was $560,000. Akzo Nobel's paid the Town $273,000 in sewer use fees in 1995, 49% of POTW's total operating and maintenance budget.

I am still compiling information regarding the project time line, likelihood of success, toxicity of substitute and evaluation plan. This information will be forwarded to you as soon as available (by 6/12/96). Should you have any questions or need more data, please call me.

Sincerely,

AKZO NOBEL CHEMICALS INC.

Pamela J. Cook
Sr. Environmental Engineer
cc: G. Martens - Akzo Nobel
J. Miller - Akzo Nobel
K. Donnely - EPA Region II

AKZO NOBEL CHEMICALS INC.
PROJECT XL
INFORMATION REQUEST - 6/7/96
PAGE - 2

AKZO NOBEL CHEMICALS INC.
PROJECT XL
INFORMATION REQUEST - 6/7/96

TABLE 1 FLOW RATES FOR AKZO NOBEL AND NEWFANE POTW
1995 Akzo Nobel
Discharge
Flow Rate
Avg MGD
Newfane
Discharge
Flow Rate
Avg MGD
Akzo Nobel's
Percent of
Flow Rate
Jan 0.095 1.900 5%
Feb 0.083 1.560 5%
Mar 0.087 1.680 5%
Apr 0.070 1.300 5%
May 0.069 1.280 5%
Jun 0.072 1.100 7%
Jul 0.077 1.020 8%
Aug 0.065 1.050 6%
Sep 0.058 0.960 6%
Oct 0.083 1.290 6%
Nov 0.075 1.750 4%
Dec 0.079 1.550 5%
Avg 0.076 1.370 5.6%

 

TABLE 2 DIMETHYL PHTHALATE DATA FOR AKZO NOBEL AND NEWFANE POTW
1995 Akzo Nobel
DMP
ug/l
Newfane
DMP**
ug/l
Akzo Nobel
DMP
Avg lbs/day
Newfane
DMP
Avg lbs/day
DMP Removal Efficiency
Jan 271000 <4 258.245 < 0.076 > 99.97%
Feb 59000 <4 49.121 < 0.063 > 99.87%
Mar 110000 <4 95.995 < 0.067 > 99.93%
Apr 46000 <4 32.299 < 0.052 > 99.84%
May 35000 <4 24.225 < 0.051 > 99.79%
Jun 190000 <4 137.222 < 0.044 > 99.97%
Jul 110000 <4 84.961 < 0.041 > 99.95%
Aug 100000 <4 65.201 < 0.042 > 99.94%
Sep 110000 <4 63.997 < 0.039 > 99.94%
Oct 80 <4 0.067 < 0.052 NA
Nov 240 <4 0.181 < 0.070 NA
Dec 3600 <4 2.853 < 0.062 > 97.82%
Avg 86243 <4 67.864 < 0.055 > 99.92%

 

TABLE 3 BOD DATA FOR AKZO NOBEL AND NEWFANE
1995 Akzo Nobel
BOD in
Avg mg/l
Newfane
BOD in
mg/l
Akzo Nobel
BOD in
lb/day
Newfane
BOD in
lb/day
Akzo Ncbel
Jan 1140 166 1086 3164 34.34%
Feb 1238 202 1030 3161 32.61%
Mar 1359 214 1186 3606 32.89%
Apr 1322 310 928 4042 22.96%
May 2340 315 1620 4044 40.04%
Jun 2333 450 1685 4965 33.93%
Jul 2160 494 1668 5054 33.01%
Aug 1939 427 1264 4497 28.11%
Sep 2286 535 1330 5152 25.82%
0ct 2636 501 2195 6483 33.85%
Nov 1980 319 1490 5600 25.60%
Dec 1950 392 1545 6095 25.35%
Avg 1890 360 1419 4655 30.48%


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