Weyerhaeuser Company
Final Project Agreement Fact Sheet
FACT SHEET
WEYERHAEUSER FLINT RIVER XL PROJECT
JANUARY 1997
EPA, the State of Georgia and Weyerhaeuser are implementing a Project XL agreement to pursue Minimum Impact Manufacturing at Weyerhaeuser's Flint River pulp mill. Under today's XL agreement, the facility, which is already an environmental leader in many respects, will strive towards an ever-shrinking impact on the Flint River and surrounding environment.
The Weyerhaeuser Flint River Facility: The facility is a state-of-the-art mill producing 320,000 tons per year of fluff pulp, the absorbent component of diapers. The mill, located in Oglethorpe, Georgia, opened in 1981. Today it employs 500 people and contributes $75 million annually to the Georgia economy. Minimum impact manufacturing has been part of Flint River's management philosophy for many years. The facility voluntarily installed oxygen delignification technology (a pollution prevention process to reduce the need for bleaching chemicals) in 1980 and 100% chlorine dioxide substitution and bleaching in 1989. The facility was designed from the start to use less water than most mills of its kind. In addition, the mill emits significantly less total reduced sulfur (the cause of most paper mill's odor) than other Kraft pulp and paper mills located in Georgia. As a result of the facility's environmental record, Flint River Operations was the benchmark for many of EPA's industry-wide effluent guidelines and best management practices. The mill already meets tough post-2000 industry water pollution standards proposed by EPA.Environmental Benefits of Today's XL Agreement:
Today's XL agreement will produce dramatic reductions in pollution
on the Flint River, a crucial environmental resource to local stakeholders
who participated in the development of the project. The project will
result in a reduction in water usage to about 10 million gallons daily,
as compared to the industry average of 25 million gallons per day. Among
the targeted benefits of today's XL agreement are:
- a 50% cut in bleach plant effluent, the chlorinated compounds and other pollutants of most concern from the mill;
- a one million gallon per day reduction in raw water extracted from the river, saving enough water each year to fill 370 Olympic size swimming pools;
- reduced pollutant runoff in half the watersheds in Georgia from Weyerhaeuser timber lands;
- enhancement of wildlife in 300,000 acres of Weyerhaeuser forests by identifying and safeguarding of unique habitats, planning landscapes with wildlife in mind, establishing wildlife corridors, and cooperating with government studies on how company forests can contribute to the conservation of threatened and endangered species; and
- simple twice-yearly reporting via internet and universal access to Weyerhaeuser data so citizens and government can monitor progress towards the goals of today's agreement.
A Basis for Further Environmental Improvement:
Progress toward minimum impact on the environment will not end with
these targets and commitments. Today's XL agreement also launches a
collaborative effort to create feasible new technologies that will move
the facility further toward minimum impact manufacturing, to further
reduce bleach plant effluent, energy and water use, and emissions of
hazardous air pollutants, and to foster timber conservation. This effort
will also address consumers, whose demand for whiteness in the mill's
product is the most significant barrier to Minimum Impact Manufacturing.
We invite environmental and consumer groups, the forest products industry,
and others to participate in this effort so that lessons learned at
Flint River can be transferred to other plants in the industry.
Weyerhaeuser will also implement an environmental management
system in accordance with ISO 14001, the most up-to-date voluntary standards
and guidelines, that incorporates continuous improvement towards an
ever-shrinking impact on the environment into every-day life at Flint
River.
Regulation that Supports Minimum Impact Manufacturing:
EPA and the State of Georgia have agreed to propose changes in the rules
that apply to the facility to support minimum impact manufacturing.
These include:
- consolidation of routine reporting of emissions and discharges addressed by the final project agreement into a single biennial report that is more accessible and understandable to the public (more frequent and publicly accessible testing will continue);
- an alternative compliance approach that allows plant managers to choose the most cost-effective means, including innovative pollution prevention approaches, to meet tough proposed EPA requirements for lower hazardous air pollutant emissions from pulp and paper mills; and
- a reduction in the resources expended on the permitting process for certain physical or operational modifications to sources of certain air pollutants so long as the facility's emissions will not increase by a significant amount over current actual emissions.
Development of the Weyerhaeuser XL Project: Weyerhaeuser submitted its XL proposal to EPA on September 8, 1995. The proposal was accepted into the XL program on December 14, 1995. Over the course of 10 months, a team of Weyerhaeuser representatives and state and federal regulators worked together to develop a draft agreement. During the process, the team consulted with a group of local stakeholders and national environmental organizations. The draft agreement was published for public review and comment in the Federal Register and local media on October 9, 1996. Those who offered comments critical of the project were consulted further. While not all issues were resolved to the satisfaction of the commenters, important changes were made as a result of the comment process. A complete project history, including meeting summaries, early versions of the final project agreement, project contacts, and a summary of public comments can be found on the Project XL home page at https://www.epa.gov/ProjectXL.
History of the XL Program: Project XL was launched
by President Clinton in 1995 to create innovations for 21st
Century environmental protection. To help create these innovations,
EPA, state environmental agencies, and regulated sources develop and
implement alternative strategies that replace or modify specific regulatory
requirements, produce superior environmental performance, and promote
greater accountability to stakeholders. Today's agreement with Weyerhaeuser
is the third XL project implemented to date, following Berry Corporation
in Florida in June, 1996, and Intel Corporation in Arizona in November,
1996.
Contacts: As part of the ongoing stakeholder involvement in the implementation of today's XL agreement, EPA wants to hear from you. Comments or questions on this project may be submitted to:
Ms. Michelle M. Glenn
Weyerhaeuser Project XL Lead
US EPA, WD - 10th Floor
100 Alabama Street, S.W.
Atlanta, Georgia 30303-3104
You may also telephone Ms. Glenn at (404) 562-8674. Her fax number is (404) 562-8628, and her e-mail address is glenn.michelle@epamail.epa.gov. Additional information on this project and Project XL can be found on the World Wide Web at https://www.epa.gov/ProjectXL. General information on Project XL is also available from Mr. Chris Knopes at 202-260-9298.