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PA EPA AND OSHA ACCIDENT INVESTIGATION REPORT RELEASED ON SURPASS CHEMICAL CO. SPILL

Release Date: 09/25/98
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FOR RELEASE: FRIDAY, SEPTEMBER 25, 1998
EPA AND OSHA ACCIDENT INVESTIGATION REPORT RELEASED ON SURPASS CHEMICAL CO. SPILL

EPA and OSHA today issued a joint Chemical Accident Investigation Report on a hydrocholoric acid spill at the Surpass Chemical Co. in Albany, N.Y. A hydochloric acid storage tank ruptured and released its contents on April 8, 1997. Hydrochloric acid is a corrosive and toxic chemical. The release resulted in offsite injuries and evacuation. Forty people were treated at the hospital and a ten-block area was evacuated that included nearby businesses and residences. The EPA/OSHA investigation team determined that the immediate cause of the incident was the over pressurization of the storage tank. Accident investigators determined that: modifications to the storage tank’s venting system were not done within the tank manufacturer’s specifications; no hazard analysis of these modifications had been performed; and there was inadequate preventive maintenance of the scrubber system. In addition, there was no written standard operating procedures for air off-loading of deliveries to the storage tank and there was an inadequate method for determining that the delivery was complete. To prevent future accidents, the accident investigation team recommends that:
    •Surpass and other facilities should ensure that modifications to their equipment do not create new hazards or compromise safety;
    •Surpass and other facilities should maintain environmental control systems to ensure continuous reliability and effective operation;
    •EPA and OSHA should develop an alert to raise awareness about the need for thorough consideration of safety when designing equipment or processes for environmental control.
Copies of this report are available on EPA’s Homepage at: https://www.epa.gov/ceppo. Copies also can be obtained by calling NCEPI at 1-800-490-9198.


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